Wire Harness Design for Efficient Manufacturing

Accelerate your wire harness design process with E3.series, a comprehensive solution for industries from motorcycles and scooters to automotive and avionics. Deliver accurate and manufacturable designs faster with detailed manufacturing layouts, intelligent manufacturing data, and seamless collaboration with MCAD.

  • Trusted by industry leaders worldwide
  • Use E3.series connection data to reduce errors and design time
  • Seamless continuity from circuit diagram to production
  • Formboard design with real-time updates of schematic and cable plans

E3.series – Harness Design For Specialized Vehicles, Automotive, Aerospace, and Industrial Machinery


E3.series transforms cable and wiring harness design with intelligent features that automate complex tasks, improve accuracy, and streamline workflows.

Designed for various industries, E3.series facilitates the creation of comprehensive wire harness designs in a collaborative environment that integrates electrical connection data and geometrical parameters to streamline the entire design-to-manufacturing process.

Core Benefits of E3.series for Cable and Harness Design

Data
Consistency

Create wire harness layouts directly from E3.series connectivity data, eliminating rework and accelerating the design process.

Integrated Design Automation

Automatically calculate wire lengths, harness diameters, and BOMs, enhancing accuracy from schematic to formboard.

Seamless MCAD Integration

Connect easily with MCAD designs to account for mechanical constraints, enabling comprehensive harness layouts.

Streamlined Manufacturing Documentation

Generate accurate reports, BOMs, and assembly and commissioning instructions.

Customer Success with E3.series Cable & Harness Design

Mecalac

Reduced design time by achieving right-first-time harnesses for heavy plant vehicles.

Stone Aerospace

Saves 12 weeks in cabling design by using E3.series.

Emergency One

Shortened delivery lead times by digitizing the harness design process.

Kässbohrer

Achieved a 60-90% reduction in electrical documentation turnaround for custom vehicle configurations.

Eliminate Errors with Seamless Data Consistency

E3.series enhances accuracy by unifying connectivity design and physical layout within one single environment, eliminating the need for manual data entry and minimizing potential errors.

With real-time synchronization across schematic, cable plan, and physical layout views, your designs stay consistent throughout the project lifecycle. This integration supports faster design adjustments and more reliable manufacturing outcomes.

MCAD Integration for Complete Design Collaboration

Collaborate effectively with mechanical teams using E3.series’ seamless MCAD integration. Harness data can be directly imported from leading MCAD tools, supporting 3D-to-2D flattening and formboard creation. 

The integration keeps mechanical constraints and physical layouts in sync with the electrical design, streamlining cross-functional teamwork and enabling error-free harness designs that fit perfectly in real-world applications.

Intelligent Formboard Designs for Efficient Manufacturing

E3.series accelerates production with intelligent formboard designs and manufacturing documentation. The intelligent design tools reflect exact wire lengths, harness diameters, and apply standardized components like cable ties and protection, producing ready-to-manufacture harnesses directly from the digital model.

This automation significantly reduces lead times and ensures accuracy in every design, saving both time and cost in the production process.